Chemical dosing, or injection, lances are an essential tool for ensuring the precise and efficient introduction of chemicals into mixing processes. When integrated with industrial static mixers, injection lances enhance performance by delivering chemicals exactly where they are needed, improving mixing outcomes and reducing operational disruptions.
Withdrawable During Operation
Ease of access of industrial lines is crucial to ensure high levels of productivity and efficiency. A critical feature of chemical dosing lances is their ability to be withdrawn from a pressurised process line without requiring the entire system to be shut down. This allows maintenance and adjustments to be performed without halting production, minimising downtime and maximising productivity. For industries that rely on continuous processes, this is critical, as even time-limited shutdowns can be costly. Withdrawable lances provide flexibility and efficiency, ensuring uninterrupted operation and reducing the risk of unforeseen stoppages.
Optimised Chemical Performance
In mixing processes, the efficiency and effectiveness of chemicals are key to achieving the desired results. Chemical injection lances help to optimise performance by ensuring that chemicals are introduced into the system in the correct concentration and at the right time. Precise dosing prevents the overuse or underuse of chemicals, which can impact on performance and cause inefficiencies, waste, and environmental concerns. With a chemical dosing lance, businesses can fine-tune their processes to ensure that chemicals perform effectively, leading to cost savings and more sustainable operations.
Improved Efficiency of Static Mixers
When paired with static mixers, chemical dosing lances improve overall mixing efficiency. By precisely positioning the lance, chemicals can be released at the right locations relative to the mixing elements, ensuring they are fully dispersed and mixed with the target fluid, resulting in a more homogenous mixture. Consequently, businesses can achieve higher-quality outputs while consuming fewer resources, making the entire process more efficient and cost-effective.
A Customisable Design For Different Applications
At Statiflo, our chemical dosing lances can be custom-made to meet the unique needs of different applications. Whether dealing with highly corrosive chemicals, specific temperature requirements, or varying flow rates, Statiflo offers tailored solutions that can deliver optimum performance. Custom designs can include specialist materials and configurations to match the specific conditions of a process, enhancing durability and effectiveness.
Materials to Meet Specific Needs
Chemical injection lances can be made from a variety of materials depending on the requirements of the application. From stainless steel to corrosion-resistant alloys, lances can be manufactured to withstand different environmental conditions and chemical interactions. This allows for greater durability and ensures that the equipment can handle even the most demanding applications, further contributing to their sustainability and durability.
Find Out More
For more information about our chemical dosing lances, or to request a free, no-obligation quotation, please get in touch with Statiflo today.
Image Source: Canva